ALUMINIUM

Aluminium, or what was once metallic aluminium, was first obtained in 1886 by electrolysis, which was pioneered by the American Charles Martin Hall and the Frenchman Paul Héroult. However, the technological process of aluminium, which we still use today, begins with the extraction of aluminium oxide from bauxite ores, which in turn was developed by Austrian chemist Karl Bayer in 1887. It is interesting to note that it takes 2 kg of aluminium oxide to produce 1 kg of aluminium, which is produced from 4 kg of bauxite.

By enriching the alloy with elements such as silicon, magnesium, manganese, copper or zinc, for example, this lightweight material is given versatile properties. It is a material commonly used in the automotive, electronics, construction, shipbuilding, military and aerospace industries.

Importantly, aluminium has unlimited recyclability and the reprocessing of aluminium does not result in a decrease in performance or quality. In addition, it is accepted that recycling requires only a few per cent of the energy associated with the entire process.

TABLE OF CONTENTS

General designations of the states of consolidation of aluminium

Designation Importance of
F raw state - used for products from the shaping process which do not require any specific heat treatment or strengthening by crushing
O/H111 annealed - applied to products that have been heated to obtain a structure close to equilibrium, improve ductility and dimensional stability
H Crush strengthened - applied to products strengthened by cold processing. Can be used as an additional stage in heat treatment
W supersaturated - unstable state, used only for alloys that spontaneously age at room temperature after heat treatment
T heat-treated to obtain stable states other than F, O and H. Applied to products that have been heat-treated, often with complementary crushing to obtain equilibrium states

 

Aluminium grades

1000 series

1050A

Al 99.5

A1

1070A

Al 99.7

A0

1080A

Al 99.8 (A)

A00

1350A

EAl 99.5 (A)

-

2000 Series

2007

AlCu4PbMgMn

-

2011

AlCu6BiPb

-

2017A

AlCu4MgSi (A)

PA6

2024

AlCu4Mg1

PA7

3000 Series

3003

AlMn1Cu

-

3004

AlMn1Mg1

PA5

3005

AlMn1Mg0.5

-

3103

AlMn1

PA1

3105

AlMn0.5Mg0.5

PA16

5000 series

5005A

AlMg1 (C)

PA43

5083

AlMg4.5Mn0.7

PA13

5251

AlMg2

PA2

5754

AlMg3

PA11

6000 series

6060

AlMgSi

PA38

6061

AlMgSiCu

PA45

6063

AlMg0.7Si

-

6082

AlSiMgMn

PA4

7000 series

7020

AlZn4.5Mg1

PA47

7022

AlZn5Mg3Cu

-

7050

AlZn6CuMgZr

-

7075

AlZn5.5MgCu

PA9

7475

AlZn5.5MgCu

-

1000 series - refers to high-purity aluminium (above 99%).

Includes materials with high ductility and low strength. It is aluminium used mainly in transport, architecture and the food industry.

2000 Series - includes aluminium alloys with a few per cent copper content and the addition of manganese and magnesium.

These are high-strength materials with medium resistance to rust.
It is used primarily for the manufacture of machine parts.

3000 Series - concerns aluminium-manganese alloys.

This group includes materials with low strength and excellent corrosion resistance. These alloys are used in the chemical and food industries, as well as in the production of finishing and decorative elements.

4000 Series - refers to aluminium-silicon alloys.

These materials are distinguished by their excellent corrosion resistance and high strength. They are used in the manufacture of rims as well as tools.

5000 series - includes aluminium-magnesium alloys.

They are distinguished by their high rust resistance and medium strength.
They can be anodised and welded. These materials are used in the manufacture of domestic appliances, as well as in the chemical, construction and food industries.

6000 series - are alloys of aluminium with magnesium and silicon.

They are distinguished by their excellent corrosion resistance and ductility.
They are used in: furniture, lighting, construction, electronics, interior fittings, as well as in the mining, chemical, food and shipbuilding industries, as well as in load-bearing components for trucks, buses, ships, cranes, carriages, bridges and barriers.

7000 series - includes aluminium-zinc-magnesium alloys.

They gain a very high level of strength during heat treatment. They have medium corrosion resistance. These alloys can be machined and welded. They are used in machine components, sports equipment, as well as stressed structural parts and aircraft parts.

8000 series - applies to all other aluminium alloys. Both their properties and their machinability depend on their chemical composition.

 

Explanation of the states of consolidation of aluminium

Designation Importance of
H1X Only crush strengthened
H2X Strengthened and partially annealed
H3X Strengthened and stabilised
H4X Reinforced and painted/painted

The first digit after the letter H indicates the treatment from which the parameter was derived

Designation Importance of
HX2 1/4 hard
HX4 2/4 hard
HX6 3/4 hard
HX8 4/4 hard
HX9 Extra tough

The first digit after the letter H indicates the treatment from which the parameter was derived

 

Heat treatment states of aluminium long products

Designation Importance of
T1 naturally aged after cooling from the elevated temperature of the forming process
T2 cold deformed after cooling from the elevated temperature of the forming process and naturally aged
T3 supersaturated, cold deformed and naturally aged
T4 over-saturated and naturally aged
T5 artificially aged after cooling from the elevated temperature of the forming process
T6 over-saturated and artificially aged
T7 oversaturated and stabilised (obsolete)
T8 supersaturated, cold deformed and artificially aged
T9 supersaturated, artificially aged and cold deformed

Source:
EN 515 "Aluminium and aluminium alloys"
The data contained in the above tables are indicative.

Perforated sheets

Perforated sheets are manufactured from the highest quality stainless steel, acid resistant, aluminium, brass and copper. They are characterised by durability, lightness and universality of application. They are used in the engineering, food, agricultural and construction industries and as decorative elements.

Holes are made in various shapes, including: circular, cylindrical, conical, conical-cylindrical, square, rectangular, hexagonal, bowl-shaped, elongated and others according to individual designs.

Due to their widespread decorative use, perforated sheets are often covered with protective and decorative coatings.

Rv

Round holes,
60° passing system

rg

Round holes,
straight 90° system

rd

Round holes,
45° diagonal arrangement

qg

Square holes,
straight 90° system

qv

Square holes,
60° passing system

qd

Square holes,
45° diagonal arrangement

lv

Longitudinal openings,
system passed

lg

Longitudinal openings,
simple system

hv

Hexagonal holes,
hexagonal,
60° passing system

deco

Holes
decorative

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